Read on for a … Sublimation requires the use of light colored fabrics as the ink dyes to the fabric (vs a layer on TOP of the fabric linked vinyl and screen printing). Especially if your business is such that you are not given designs by your clients, then you might need to buy designing software, like PhotoShop, to make your digital graphics. This avoids shrinking when heat is applied. * Printing On Fabric This will minimize absorption of moisture and maintain print integrity before heat transfer. Recommended Care: Hand or machine wash cold with similar colours, hang to dry, iron low temperature, Uniforms, Outerwear, Shirting, Home Dec ,bags, banners, flags, tablecloths, Recommended Care: Hand or machine wash cold with similar colours, hang to dry, iron low temperature, Home Dec, Pants, bags, banners, shorts, pants and tablecloth, Anti-Bacterial, Wicking, UPF50 All fabrics should be tested prior to printing, but sublimation generally place between 380 – 400 degrees for 20 – 35 seconds, depending on the fabrication of the t shirt. Dye Sublimation is the full-color imaging process of printing directly to a polyester mix fabric. Photographic images can be sublimated onto fabrics, coffee mugs, aluminium and wood boards, keychains and bookmarks, ceramic tiles, and much more. This is why sublimation digital printing is so durable and colorfast. Sublimation has been used for several decades to apply images to upholstery, curtains, lampshades, carpets, cushions, furniture, window blinds and much more. For more information, check out our articles below: Print the design that you have received from the computer on the special transfer paper using sublimation inks. Special Price $77.00 Regular Price $85.00. Polyester is a synthetic fabric that’s usually derived from petroleum. Because of the chemistry involved in the sublimation process, it will only bond with polymers and polyester. Volume discount rates, Same Print Size/Image*. Benefits of Sublimation Digital Printing. You actually get to print whatever you can imagine onto polyester (or stuff coated with polyester) and do it at your home/garage/basement. Lighter weight paper is sometimes chosen, as it is cheaper and can provide adequate results. So it will be a bad idea to use cotton or other natural fabrics. Our uncoated polyester fabrics are ideal for Dye Sublimation printing. Is dye sublimation better than screen printing? The applied heat causes the synthetic fibres to expand, which enables the now-gaseous inks to soak directly in, saturating and dyeing them. You might be wondering what is covered in this article. Thicker paper creates lesser ripples under heavy ink loading. Wicking Yarn , UPF50 Only polyester and polymer fabrics can be printed using dye sublimation process. Some manufacturers have sublimation inks available for their specific printer models. According to your RIP software you will need to make the design. Pricing is based on the print size and the fabric type. Many manufacturers make different papers that are compatible with either oil-, solvent- or water-based inks. To get started in sublimation digital printing business, you must need the following eight components: Now we will learn about each component and its importance in the sublimation digital printing in detail: Printer models come in a variety of print widths and ink configurations depending on the products you'll be making and your anticipated production volume. So you have to play around these constraints until you know the numbers for the kind of fabric you have for printing. The market is still emerging. Magic Spray will bond with the fibers of the shirt which then allows the inks sit within the fibers in the same way it does with Polyester. Recommended Care: Hand or machine wash cold with similar colours, hang to dry, iron low temperature, Anti-Bacterial, Wicking treatment, UPF50 It is a chemical process by which a solid moves into a gaseous state without first passing through the liquid state. PFP (prepared for print). To establish a connection between printer and RIP software. The resulting fabric after fusing process do not require additional curing or wet washing, finishing, cleansing and drying after them, as there are no chemicals to be added on the polyester fabric. When seeing signs hanging in front of shops or buildings, there’s a good chance that sublimation was used. In fact, I don’t even recommend using 100% polyester. Why Consider Sublimation Digital Printing? There are incredible polyester fabrics for designers to choose from and many feel far from synthetic. When you are a sublimation beginner, you’ll find a lot of people recommending polyester as a fabric for sublimation. Third: Is the color of the product light enough to take an image? Making sublimating on any shirt (from 100% cotton, 25% polyester, etc) possible! Dye sublimation works by infusing a surface with dye from a printed image by adding heat and pressure. 99. In the printing procedure, sublimation refers to the process that takes place within the heat press, once the print has been made. Calender presses are used to heat transfer from a printed roll of paper onto polyester fabric. You need a professional calender system that is fast, affordable and easy to use, making it a perfect finishing partner for your sublimation digital printers. Most importantly to input and adjust your production quantity and size of the printing, and see how the output will look like. You need various items to create sublimation digital printing system work. What file format do you accept for the images? The main difference is the carrier for the ink's pigment. Vapor Sublimation Blank Poly Fleece Fabric - By the Yard. This versatile fabric prints a beautiful, crisp image and is the ideal fabric for bag/suitcase lining. Apart from polyester fabric, there are literally thousands of blank polyester products available to the sublimation decorator today from textiles, aluminum and brass, FRP, (Fiber-glass Reinforced Plastic), hardboard, wooden products, stainless steel items, ceramics mugs and tiles, and a large variety of performance apparel t-shirts. Printing is only the first step of the digital sublimation process. The accuracy, sharpness, clarity of prints, and mouth-watering beautiful artistic designs makes digital sublimation printing the only choice for many types of apparel, from performance sports to designer dresses. Knit Fabrics for Sublimation Printing at DiscoveryKnitting.co.uk - Low MInimums. We wholesale to the trade only and manufacture our own proprietary first class aluminum frames for our tension fabric structures, and SEG projects for trade show exhibits, displays and events. The heat turns the ink from the paper into a gas and then as it cools, it turns back into a solid. This occurs because the substance absorbs energy so quickly from the surroundings that melting never occurs. Polyester. Digital sublimation printing can just as easily produce a one-of-a-kind or a short run of items for a team, or use the same overall print pattern but customise each individual t-shirt. The opportunities are endless. A reliable large format press should last decades and fulfill an increasing sublimation output as your business and printing machinery grows. When heated, the sublimation inks change from a solid to gas, and this gas can then enter into the open polyester fibers. Specialty inks are used that, when heated to the right temperature, transform into a gas. What to Check Before Sublimation Digital Printing . * Metal Or Wood Dye-Sub Prints. WARP Exhibits is a grand scale dye sublimation printer. You need to check with your color management software - RIP software, to see what format it accepts and lets you use. Sportswear, T-shirts, table covers , décor, soft-signage, Backlit banners, frontlit banners, Blockout banners, Display fabrics, Power stretches, Tent fabrics, Flags, Mesh banners, Frame fabrics, Table banners For beautiful sublimation, this warm fabric can … You need specific papers for the sublimation heat transfer process. The resulting fabric after fusing process do not require additional curing or wet washing, finishing, cleansing and drying after them, as there are no chemicals to be added on the polyester fabric. Whether you are new to sublimation digital printing, currently using other print technologies or you are someone who has already started in the world of textile or sublimation digital printing, this guide is intended to give you a comprehensive overview to what sublimation digital printing is all about. Prints used in dye sublimation can be created on most inkjet printers, as long as sublimation ink has been formulated for use in them. We will discuss the application and possibilities of this technology in detail, later in this article. We will add more Fabric Types to our collection in future but at this moment they are mostly white color and with than 80% Polyester. Tension fabric structures. Note: 100% polyester fabric (recommended for brightest colors). You’ll need a computer to design and process your digital graphics for printing and to manage your overall print production. Essentially, in dye sublimation, you convert ink to a solid by using heat to transfer the dye onto various materials, including fabric, metals, and plastic. 3. * DTG vs Dye Sublimation 1-908-842-8082 1-877-528-8288 (Toll Free) From 9:00am to 5:00pm There are hundreds of ready-to-sublimate products specifically made for the sublimation industry with more and more being introduced continually. Will it work for blends? Recommended Care: Hand or machine wash cold with similar colours, hang to dry, iron low temperature, Tee Shirts, Polo Shirts, Jackets, Bra, Workout, Fitness, antibacterial, wicking yarn, UPF protection for Face Masks . The only quality these surfaces must share is the polymer coating (or polyester fabric) that allows for the transfer of the ink. So these were the major use cases for sublimation digital printing but there are lot more segments in need of this technology too. Item #: F0014. Digital sublimation has been used by many leading high-end fashion houses during the last decade or so. Put simply, ink-jet sublimation digital printing is the process where specially manufactured inks, containing heat activated sublimation dyes, are fixed by heat and pressure into a polyester substrate, such as a polyester fabric or polyester coated surface. Linework by Tula Pink: Animal Crossing Quilt Kit -- Exclusively Bug Fabric animalcrossing . Remove plastic coating before pressing. The quick answer to this is it depends. Sublimation printing is a technique that uses heat sensitive inks. Sometimes if we give more exposure time to fabrics they become hard. Sublimation printing method dyes the polyester fabric directly, so the fabric itself still holds its drape and feel. Sublimation Digital Printing is also referred to as Transfer Printing, Sublimation Printing or Dye Sublimation Printing. Sublimation uses special paper, ink and polyester-coated items that all react with each other. Professional graphics software has advanced color management settings and which allow for the use of custom color profile (e.g. The next step is up to you, but we are here and ready to help you extend your business into the wide array of opportunities that await you with sublimation digital printing. Thus, it will not work for fabrics such as cotton, bamboo, wool etc. Why Only Polyester Fabrics Can Be Used? These papers are specifically developed for sublimation digital printing. In this printing process, the dye transitions between the solid and gas states without going through a liquid state and attaches only onto the polyester threads. It won’t be a hard-melting which will create a gluey mess, but it’s enough to open up small little gaps in the fibers. Sky is the limit! Most performance fabrics today are polyesters, and sublimation digital printing process does the best job to maintain the polyester fabric’s feel and integrity. You cannot sublimate to cotton, nylon, vinyl, wool, leather, etc. Not all sublimation printer manufacturers supply software with their machine which means you’ll have to research different RIP software and ensure that it’s compatible with your printer. 4. ... Jersey Polyester 80 gsm For Sublimation Printing Optical White ~Lt Wt In Stock. It becomes part of the fabric and has no handle, feel or texture above that of the fabric. The only quality these surfaces must share is the polymer coating (or polyester fabric) that allows for the transfer of the ink. Easy: It has a relatively low learning curve compared with screen printing. Dimensions: 36" x 65.7" Vapor Apparel® Poly Fleece fabric - By the Yard. You can use our online price calculator above for pricing or see the pricing in the main order form after uploading your image(s) online. What We Need For Sublimation Digital Printing ? Mousepads (Polyester Fabric) 45 seconds 400° F 40 psi (medium) Look for a tight knit and high white point for more brilliant color. Sublimation is reliant on polyester's unique molecular structure (e.g. True white works best, but you can still decorate lighter colored products such as t-shirts or light cream or off-white colored polyester fabrics while achieving 70-80% of the printer's available color gamut. RIP software is an advanced print driver which can be calibrated for color and quality specifically based on your individual printer, sublimation ink set, paper and your final product. This process will yield best results on 100% polyester fabrics. Due to this process, sublimated fabrics are colourfast and infused with durable prints. As we will see later in this article only the polyester products can be sublimated. New Products. Thus, our pricing is based on the size and quantity of the sheets. What are the two distinct types of polyester fabric? The dye then resolidifies on the fibers of the fabric which makes the colors quite durable, wash-resistant, and colorfast. Depending on the textile, we advise a temperature of 185 to 200°C and an exposure time of about 30 to 55 seconds to simultaneously heat the ink on the transfer paper and the polymer fibres within the substrate, enabling the transfer of ink to media. It is also important that the paper releases the ink when heating. Because of the wide colour spectrum available for digital sublimation printing is certainly of great importance to the fashion industry where there is often less room for compromise, and digital print processes are being pushed to the limits of what colours are achievable. As long as you have the tools and materials the process is straight forward with little chance for failure. This is not possible for materials such as cotton, paper, wood or wool which scorch and burn when exposed to temperatures required to activate sublimation inks (typically 180-200°C). This gas bonds with the polyester molecules, … This means you can deliver an almost limitless variety of creative and profitable applications, that will enable you to extend your range of services to your existing clients, or indeed open up a wide-variety of new markets to you. On demand printing reduces risk and wastage. Here’s what we found in our learning curve: You may have the system ready for you to print. If you don't find the answer you're looking for here, please. There are several things to consider when choosing a transfer paper. Sublimation inks are water-based (like most inkjet inks) and produce high-density colours. Sublimation transfer printing has established itself as the preferred technique for printing polyester fabrics in the markets like apparel and home textiles. Designing software lets you design your own imagination into a digital image that you want to print later. Other third-party sublimation inks are compatible with certain printer models depending on the make and model of the ink-jet head used in the printer. First thing first, here’s what we need to know: Technically, sublimation is a specialized change of state when a solid substance skips the liquid phase and moves directly into the gas phase. So why do we need to print onto polyester with sublimation digital printing? As an overview, sublimation ink reacts with polyester to make a permanent bond with the fabric fibers leaving you with a professional finish. ICC profiles) is recommended. We use our in-house polyester fabrics and do not accept customer-supplied fabrics. We are able to provide fabric printing only; we do not offer sewing or finishing services. Photographic images can be sublimated onto fabrics, coffee mugs, aluminium and wood boards, keychains and bookmarks, ceramic tiles, and much more. So no need for minimum orders, and perfect for 1-up items and promotional items for anyone! Seattle Washington Giclee On Canvas, Fine Art Printing - Art Scanning & Reproductions - Handmade Oil Paintings - Custom Wood Panels, Metal Picture Framing - Block/Plaque Mountings, Large Format Dry Mounting & Lamination - Art Supplies: Stretcher Bars, Cradled Wood Panels and Artist Canvas - Collages On Canvas - Plexi/Acrylic Face Mounts - Block Acrylics, Fabric Printing, Dye Sublimation - Cityscape Skyline Prints, Resin, Photo Gifts and more... At this time, we offer dye sublimation on polyester fabrics ONLY. We do not want the ink to penetrate the fibres of the paper. Instead, I will focus on sublimation digital printing with digital ink-jet printing machines. Magic Spray will leave your shirt feeling rough until after its first washing. Doesn’t matter what you business’ main focus is, sublimation digital printing allows for a wide version of product solutions across wide-spectrum of market segments. Printing with very high accuracy and detail. Add to Wish List Add to Compare. How do you use this process on cotton? When heated to high temperatures, sublimation ink turns into a gas and the pores of the polyester coated item open up allowing the gas to enter. Sublimation inks have many colour-giving elements and are highly concentrated, which is necessary to create beautiful, vivid and crisp images. How Sublimation Digital Printing Works? * Fabric Repeat Patterns Consumer likes sublimation printed fabric over traditional printed fabric. It then explores the materials you can print onto, how digital ink-jet sublimation compares to other textile printing methods, considerations for choosing your heat press or calender, and a whole host of information on the applications you can deliver. Fabric Panels Pre-Cuts Mask Supplies Colored Elastic . Eco-friendly: No water is needed in the process whatsoever, hence no water pollution. RIP Software is known as Raster Image Processor Software. Since the ink becomes part of the structure of the material, the images on the fabric don’t fade or crack - even after multiple washing. $16.99 $ 16. Sublimation (aka dye sublimation process ) or printing is so much fun! Pre-made sublimation fabric items can sometimes be difficult to sublimate with consistent results from edge to edge due to the stitching at the edge of the item. So with sublimation printing, the ink becomes a gas and fuses with a polymer. Usually most of the RIP Software accepts TIFF, PSD, JPG, and PNG formats for printing best quality designs. Sublimation digital printing can be done on various materials, but here we will focus on sublimation digital printing on polyester fabric. This medium weight fabric is useful for a variety of sublimation projects. Polyester is the fabric that is chiefly used for the process of dye sublimation for when exposed to heat, they open up the best. Sublimation is intended for polyester fabrics of 50% or higher poly content; the higher the poly count the brighter an image will be. It really depends on how you have negotiated your deal with them. The print is complete when the paper is removed. You also need RIP software to control your printer and to manage your print jobs. That was all to set up the sublimation digital printing system. Recommended Care: Hand or machine wash cold with similar colours, hang to dry, iron low temperature Your digital design should at least be 150 dpi for best quality printing to achieve quality print result on the fabric. The KeenARTS Fabric Sample Pack allows designers and artists to see and compare the KeenARTS's dye-sub Polyester fabrics prior to ordering prints. A sublimation system comes in a variety of configurations depending on your product offerings and production volume. Should you have any comments or feedback you are always welcome. Because our heat press is flat, we are only able to print on fabric sheets up to a surface area of 64" x 44". The reason for this is pretty straightforward; sublimation ink is a water-based dye ink that we apply heat and pressure, causing it to turn into a gas. The opposite of sublimation is called deposition, the process by which a gas transitions directly into a solid without first becoming a liquid. These fabrics are prepared for print, heat set at extremely high temperatures and dwell time. You can find in the table orYou can find in the table or list temperatures and times to sublimate textile, mugs, magical mugs, polyester garments, sublimable mouse pad, polyester ribbon for bracelets that is a sublimable fabric, aluminum bottles. What to Check Before Sublimation Digital Printing? In terms of poly/cotton blends, sublimation definitely will work. Hollyflower is leading the way in Indian market by happily providing eye-catching sublimation digital printing results on polyester fabrics. * Same image/product: ordering multiple quantities of the same image with the same size. What is Dye Sublimation Printing. Please feel free to get in touch. These inks turn into gas under the influence of heat and combine with a 100% polyester medium. Transparent fabrics create the notion of structure without obscuring view and offer a more inviting feel. Quick to change: Significant cost savings can be made on labor costs while installing, as modern frames and sign systems can be fitted quickly and easily. A good quality paper’s weight is usually ranges between 90 GSM and 140 GSM. After the removal of heat sublimation dye and  polyester fibers resolidify, and act as one. The roll of paper is attached to the press and fed through with the fabric. Certification: Oeko-Tex® Standard 100, Jackets, athletic wear – zip-up jackets, leggings and yoga pants, antibacterial, wicking yarn, UPF50 Ease of Use: They are also very easy to handle at the customer’s location, washable and easily mounted. Sublimation takes place because of either heat, or pressure, or both. In addition to these textiles, you can sublimate onto a range of coated hard surface materials, such as wood, metal, plastics, glass and ceramic. Hence, the craze of sublimation can be seen best with this material. We offer a variety of knits and wovens up to 197 inches wide and most meet NFPA 701 flame requirements. There is usually standard CMYK colors for the ink, but some manufacturers also provide other colors like Pink, Orange, Navy Blue, Sky Blue, Red, neon pink, neon yellow, neon green, green, turquoise, violet and various range of black. This is the fabric we recommend for making Gallery Wraps. The process permanently pastes the design on polyester fabric and the print cannot be scratched or washed out. To ensure correct ink transfer, smooth saturation, and fine image quality, don’t cut corners on your paper and use a coated sublimation transfer paper with excellent ink-absorption and high-ink release. Basically, polyester is a plastic, so when enough heat is applied, it begins to melt, allowing the pores to open up. GSM Weight: 75 - 80 gsm . It’s really easy to do one of a kind, sampling or limited edition designs on polyester fabrics. Their wrinkle free quality blends well with this technique. 6. With sublimation digital printing, you can print on wide range of fabrics and coated surfaces in many widths and lengths, including stretchy sports fabrics, heavy canvas, fire retardants and ultra-light polyester fabrics like weightless georgette. It is important to note that the cartridges do not use white ink, and that any white in the original image will be the colour of the substrate onto which the dye ink is transferred. The required temperature is 390° to 400°F (190° to 200°C) for about 35 seconds, using light to medium pressure. Brands are increasingly choosing fabrics over traditional PVC based graphics. Applications - Fabric Dye Sublimation Printing. If you have any experience, question, or feedback that can add value to this article then please email us and share. Well, that depends on the fabric combination. Now, when you're first getting started, the sublimation process can present some unique learning experiences. Remember that the design needs to be mirrored (depending on your RIP software) to get it printed the right way. A key perhaps to understanding sublimation digital printing, is understanding, what sublimation is? (Of course lower quantity orders consume time and labour that will turn into a production loss.). Users of third-party ink solutions will have to make sure of ink compatibility, machine supplier support for any printing or technical issues that may arise. FREE Shipping. Normally this RIP software comes free with the printer manufacturer, and sometimes you need to pay for it. Our contact details are at the end of this guide. Shipping over $99 is free. You need a minimum temperature of 180°C for sublimation to take place. Poly Duck Canvas for Sublimation - By the Yard. Then once applied to the surface of the textile, the ink forms a permanent bond with the fabric. its ability to bond with the gassed ink dyes). Wide format sublimation digital printing systems may require RIP software. Now if you recall from high school chemistry and physics lecture, sublimation is the physical process whereby a substance transitions from the solid phase directly to the gas phase without first passing through the liquid phase. The paper needs to stay flat and may not create ripples after printing. An example of professional graphics software is Adobe Photoshop. To create high-quality sublimation prints, you need a transfer paper that has high ink absorption and dries quickly. WATCH OUT BEFORE SELECTING A SUBLIMATION TRANSFER PAPER! Use a heat press to transfer the ink on transfer paper to the polyester fabric you want to print on. Our next topic will answer your question. Polyester fabric is one of the products that can be sublimated. Please note that you will need to adjust the temperature and/or exposure time when the results are not satisfying. You must provide us with an image file (.jpeg, .ai, .pdf, etc) that has your patterns, graphics, and/or logo embedded. - Volume discount rates cannot be combined with other discounts, promotions or group rates. The paper is placed on top of the item to be imaged, with the printed side down. SAVE 30% OFF YOUR CANVAS PRINT ORDER TODAY, Promo code: 30JAN21. For the purpose of this guide, I won’t be discussing analogue ‘traditional’ print processes such as gravure, and screen print. A general rule of thumb here is that if the fabric is man-made, you can probably use dye-sublimation to transfer your designs. Cotton-Feel Polyester Gym Tank Top, deep front neck drop - Special Flat Stitching for Sublimation Printing Fabric:100% polyester cotton-feel fabric 200gsm, 5.90 ozSize Chart:.. $2.61 - $4.50 The advantage of digital sublimation printing is that no plates are required, so it is ideal for customizing designs with changing elements such as names, numbers, etc. White Cloth Napkins (Two Pieces) - FREE WITH ORDER OF $100+ $0.00. Here is the description of the complete sublimation digital printing process divided in smaller steps that you need to follow with sublimation digital printing: Get the right size and quantity of a repeat pattern, and RIP the design from a computer and send the RIP design to printer. No matter the product or output, a computer is necessary for three things: 3. Less wear-tear damage: For external short-term use (around 6 months) there should be little or no fading from all but the harshest climates. Sublimation printing is a technique that uses heat sensitive inks. Want us to print the fabric for you and then you assemble your garment or project? What We Need For Sublimation Digital Printing? 65" Wide White Polyester Sublimation Fabric (5 Yards) Less Than $23.50. Style # 930 -P -OP. 100% Polyester, 8.1oz White, 1 Linear Yard (36" x 65.7"), PFP (prepared for print). This is a dye technology, the color of a sublimation product's decoration surface can affect the final colors of your graphic. The commercial grade, "open ink" systems (ink is purchased in single or multiple liter containers and used to refill open cartridges) offer the most economical output costs for the business that is producing large runs of sublimated products. , make sure the coating is compatible with certain printer models affect the final colors of your to... This is why sublimation digital printing, and neoStampa are the Two distinct types polyester... Feedback that can add value to this one-of-a-kind informative guide on sublimation digital printing can be done various. 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Polyester medium here ’ s a good chance that sublimation was used forward. - Low MInimums directly in, saturating and dyeing them need the polyester fabric 5...